New Infrared-Preheat Vibration Welding Technology with Servo control

Dukane, St. Charles, IL introduces Infrared-Preheat Vibration Welding System with Servo control technology

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Dukane, St. Charles, IL introduces Infrared-Preheat Vibration Welding System with Servo control technology. This system provides all the benefits of Dukane’s vibration welding technology while minimizing particulate and flash.  Dukane infrared-preheat vibration technology uses quartz bulb emitters.   These emitters work in the 2-4 Micrometer wave-length.  Quartz IR emission wavelengths match perfectly with the many plastic absorption wavelength ranges. Quartz bulb style emitters evenly heat around sharp-corner transitions. These Infrared sources are covered with metallic shields for bulb protection and provide non-contact and low-particulate plastic welding.

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Servo driven lift table provides precise control and consistent weld results. Dukane’s tool design experts can easily add the IR pre-heat carrier to standard vibration welding tool designs. IR tooling can be quickly changed in and out of machines like standard vibration tooling allowing the use of IR or non-IR tools in one machine.  Tooling ID enables or disables IR function. This technology can follow complex 2D & 3D forms and joins thermoplastics, polyethylene, PVC, polypropylene, composite reinforced plastics, polyamides PC, PCABS.

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This system provides design flexibility to engineers and produces aesthetically pleasing plastic parts by reducing particulate and flash.